Rotary PU Pouring Machaine
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Rotary PU Pouring Machaine

Rotary PU Pouring Machaine

1, Workstations: 36 / 48 / 60
2, Metering Accuracy: 0.5%
3, Mixing Speed: 9000 r/min
4, Machine Power: 11 kW
5, Advantage: High production efficiency and multifunctional
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Description

Quanzhou Bayeux Industrial Co., Ltd. is one of the leading manufacturers and suppliers of rotary pu pouring machaine in China. With a professional production team, we are able to meet the needs of the majority of our customers. Please rest assured to buy customized rotary pu pouring machaine from our factory.

 

The fully automatic PU rotary casting machine is an automated casting solution designed for the production of polyurethane (PU) products. Featuring a rotary workstation design, it is available with 36, 48, or 60 workstations to meet different product requirements and production cycles.

The machine integrates material storage, precise metering, dynamic mixing, automatic casting, mold heating, and automatic casting-head cleaning into one system. It helps reduce manual operations, improve production efficiency and product consistency, and is suitable for continuous production of a wide range of PU products.

Technical Specifications

 

PU1

36 Station

Ideal for flexible, small- to medium-scale production.

Work Station:36 Station

Maximum Moving Speed:X,Y = 60 m/min

Scope of Work:X,Y = 200 × 500 mm

Number of Material Tanks:2 pcs

Number of Color Tanks:2 pcs

Material Tank Volume (A,B):300/300 L

Color Tank Volume (A-1,A-2):35/35 L

Number of Metering Pumps:4 pcs

Metering Pump Displacement (A,B):20/25 L/R

Metering Pump Displacement (A-1,A-2):12/12 L/R

Metering Pump Speed:60–280 r/min

Measurement Accuracy:0.5%

Pouring Head Mixing Shaft Speed:9000 r/min

Pouring Head Cleaning Form:Automatic

Maximum Discharge:120

Electric Energy:380V 30–45A / 50Hz (60Hz)

Material Tank Heating Power:5 kW

Mould Heating Power:7.2 kW

Machine Power:11 kW

PU1

48 Station

Ideal for manufacturers requiring high efficiency and equipment utilization.

Work Station:48 Station

Maximum Moving Speed:X,Y = 60 m/min

Scope of Work:X,Y = 200 × 500 mm

Number of Material Tanks:2 pcs

Number of Color Tanks:2 pcs

Material Tank Volume (A,B):300/300 L

Color Tank Volume (A-1,A-2):35/35 L

Number of Metering Pumps:4 pcs

Metering Pump Displacement (A,B):20/25 L/R

Metering Pump Displacement (A-1,A-2):12/12 L/R

Metering Pump Speed:60–280 r/min

Measurement Accuracy:0.5%

Pouring Head Mixing Shaft Speed:9000 r/min

Pouring Head Cleaning Form:Automatic

Maximum Discharge:120

Electric Energy:380V 30–45A / 50Hz (60Hz)

Material Tank Heating Power:5 kW

Mould Heating Power:18 kW

Machine Power:11 kW

PU1

60 Station

Ideal for large-scale, continuous production with higher mold heating power.

Work Station:60 Station

Maximum Moving Speed:X,Y = 60 m/min

Scope of Work:X,Y = 200 × 500 mm

Number of Material Tanks:2 pcs

Number of Color Tanks:2 pcs

Material Tank Volume (A,B):300/300 L

Color Tank Volume (A-1,A-2):35/35 L

Number of Metering Pumps:4 pcs

Metering Pump Displacement (A,B):20/25 L/R

Metering Pump Displacement (A-1,A-2):12/12 L/R

Metering Pump Speed:60–280 r/min

Measurement Accuracy:0.5%

Pouring Head Mixing Shaft Speed:9000 r/min

Pouring Head Cleaning Form:Automatic

Maximum Discharge:120

Electric Energy:380V 30–45A / 50Hz (61Hz)

Material Tank Heating Power:5 kW

Mould Heating Power:21.6 kW

Machine Power:11 kW    

Key Advantages

 

Workstations Available

You can select the appropriate configuration according to product size, number of molds, production cycle time, and output requirements.

Precise Metering for Consistent Mixing Ratios

The precise metering system helps maintain consistent material ratios between production cycles, improving the uniformity and quality of PU products.

High-Speed Mixing for Efficient Casting

High-speed mixing enables thorough blending of the A and B components and works together with the automatic casting system for continuous production.

Automatic Casting Head Cleaning

The casting head features an automatic cleaning system.It reduces the need for manual cleaning and helps minimize material residue buildup in the casting head, contributing to more efficient continuous production.

Separate Material and Color Tanks

The independent tank configuration provides continuous material and color supply and supports the production of PU products in different colors.

Multi-Station Rotary Design

The rotary workstation design allows multiple molds to operate cyclically according to the preset production cycle.Combined with the mold heating system, it provides a more continuous and stable production process, helping reduce waiting time and improve machine utilization.

What machine can produce those products?

The machine can be configured according to the product structure, molds, and PU formulation, making it suitable for PU products that require automatic metering, mixing, and casting.

PU Industrial Products

PU Sealing & Cushioning Products

PU Elastomer Products

PU Decorative Products

Multi-Color PU Products

PU Foaming & Casting Products

PU Overmolded / Encapsulated Products

Other Customized Polyurethane Casting Products 

 
Why Choose a Fully Automatic PU Rotary Casting Machine?
 
01/

Reduce Labor Requirements

Automatically performs key production processes such as metering, mixing, casting, and rotary indexing, reducing manual operations.

02/

Improve Production Consistency

The stable metering and mixing systems help maintain consistent material ratios and casting processes, improving product consistency.

03/

Increase Production Efficiency

The multi-station rotary design is suitable for continuous cyclic production, with 36, 48, and 60 workstation configurations available to meet different production requirements.

04/

Flexible Color Configuration

Equipped with independent color tanks and color metering pumps, the machine can support the production of PU products in different colors.

05/

Automatic Casting Head Cleaning

Reduces manual cleaning requirements and improves convenience during continuous machine operation.

06/

Customized for Your Products

Different PU products have different requirements for materials, molds, casting volume, and process parameters. The machine can be configured according to the customer's product specifications and production process.

 

Contact Us

 

Different PU products have varying requirements regarding shot weight, raw material ratios, mold dimensions, curing times, and temperature control.

Before selecting equipment, we recommend providing the following information:

Product image + Product dimensions + Weight per piece + PU raw material type + A/B ratio + Shot weight per piece + Target output + Number of molds

Our engineering team can assist you in selecting the appropriate configuration for a 36-, 48-, or 60-station rotary pouring machine based on your specific production needs.

Inquire Now / Get a Quote / Request a Technical Proposal

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