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EVA mold products have several foaming processes

Jan 18, 2023

Generally speaking, there are three kinds of foaming processes for EVA mold products, namely, traditional plate large foaming, small foaming in mold and injection.
1, the traditional plate large foam
Now small factories generally use this, the cost of machinery and equipment is relatively low. This process is produced by the plate, and then through the blanking, grinding and other processes into products. Foaming conditions are relatively fixed, the temperature is 160-170, the time is determined by the thickness of the mold, generally 90-110 seconds /MM, the pressure is 150KG/ square CM.
2, small foam in the mold
This process is mainly used in shoe materials, sports shoes to do the second midsole of the first foam. According to the formula to practice good material granulation, weighing into a good mold, foam out is the general posture of the shoes.
The difficulty of this process is the symmetry of mold and formula, otherwise it is difficult to control the magnification and hardness at the same time. Often the size is qualified hardness is not good, hardness is small size.
The foaming conditions of this process are more flexible, depending on the shape and structure of the product. Of course, it is mainly changed at the same time, and the temperature change is not big.
The second midsole was mentioned earlier. Here is the second forming. The foam of the coarse embryo in front of the skin, pressed into the product mold, after heating and cooling two processes is the product molding.
3. Injection process
This process is the mainstream in the future, a process to make is the product, but the mold precision is higher. The principle is similar to the injection molding of plastic profession, but the injection molding is immediately open, and the mold temperature is different, that is, the injection of EVA is but the plastic injection molding mold gentle open mold time adjustment. Do now famous sports shoes most types of body have used this method to do. The power of other methods is a million miles away.

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